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The WARN M12000 winch can manage single-line pulls with loads weighing up to 12,000 lb. Line speeds range from 30' per minute at no load to about 3.9' per minute at full load. Use this WARN winch confidently for big jobs and long pulls. ALTHOUGH THIS MANUAL IS FOR THE WINCH OWNER, SOME. Operation and service of a Warn Industrial planetary winch can be explained easier.
In this thread I'll be documenting the take down and rebuild of a Warn M12000. Before I begin, I'd like to explain my reasoning for rebuilding a used Warn M12000 vs. Simply buying a new Warn, or another much less expensive overseas built brand. The primary reason why I focused my efforts on a used winch was my desire to rebuild it to gain familiarity with what will become an important part of my vehicle. It also looked like fun. If I am looking for a used winch, price could be much less of a factor (if I am a smart shopper).
Plus there were a few upgrades I wanted to do as part of the rebuild, and that is more cost effective on a used winch vs. Buying new and replacing brand new parts.
So now I know I want a used winch, but what brand and size? After doing a ton of research, I couldn't really find anything technical that would sway me one way or another to buy a particular brand. However, one major advantage to Warn is their U.S. Based customer service and availability of replacement parts. The only consistent knock to the overseas brands seem to be their customer support.
Nor would I recommend you to do anything illegal. So I won't give you the link or anything. You can download it for free, but that won't be legal. Not going to get it unless its illegal.. The above answer is right, you should use a free alternative like OpenOffice or Kingsoft Office, instead of M icrosoft Office if you don't want to buy anything. 
This difference made Warn the platform of choice for my project. Picking a size was the easy part.
For my heavy 80 series Land Cruiser (and getting heavier), a 12K winch seemed like the perfect fit. So, off I was to find the ideal Warn M12000. I had been looking for a long time (several months) to find a used Warn M12000 local to me.
Most of the ones I found were slightly used and getting close to the asking price of a new winch, or relatively inexpensive and beat up really bad. One finally came up on Craigslist. Asking price was $450.
I confirmed that the winch spooled out and in under power. It also free spooled.
I bought it the same day it went up for sale. I called Warn customer service to identify the year of manufacture from the serial number and date code, and they told me the winch was made in 1993.about 20 years old. If you click on the text under the picture, you can get a larger view and will be able to see the surface wear and some corrosion. As part of the rebuild, all parts, which are reused, will be cleaned and all external parts will be painted. I'll document the project in multiple posts and probably ask lots of questions along the way. Winch Take-Down - Gears and Housing Opening the control box, I found dirty solonoids that need cleaning, but the wires are in good shape. Opening up the housing for the planetary gears, things look okay, but need to dig in further to get an idea of condition Break down of planetary gears.
A lot of caked on dirty grease. A little rust is present but not on the actual gears Teeth in the housing look good I believe older model warn winches have these small ball bearings.
I've cleaned these and noticed that some are in great shape, while others have some rust/pitting. Probably will replace all of these with new. Replacement Parts Getting ready to order replacement parts for my Winch.
Besides the stickers, what are the recommended replacement parts for a standard rebuild? There are some plastic bushings, snap rings, steel ball bearings and a few gaskets in my M12000. • All gaskets in the winch are a no brainer.they need replacing. • I'd like to reuse the snap rings.I was gentle taking these off.
These aren't bent, so I should be able to reuse, correct? • This would seem like a good time to replace the plastic bushings. But is that necessary?
The WARN M12000 winch can manage single-line pulls with loads weighing up to 12,000 lb. Line speeds range from 30\' per minute at no load to about 3.9\' per minute at full load. Use this WARN winch confidently for big jobs and long pulls. ALTHOUGH THIS MANUAL IS FOR THE WINCH OWNER, SOME. Operation and service of a Warn Industrial planetary winch can be explained easier.
In this thread I\'ll be documenting the take down and rebuild of a Warn M12000. Before I begin, I\'d like to explain my reasoning for rebuilding a used Warn M12000 vs. Simply buying a new Warn, or another much less expensive overseas built brand. The primary reason why I focused my efforts on a used winch was my desire to rebuild it to gain familiarity with what will become an important part of my vehicle. It also looked like fun. If I am looking for a used winch, price could be much less of a factor (if I am a smart shopper).
Plus there were a few upgrades I wanted to do as part of the rebuild, and that is more cost effective on a used winch vs. Buying new and replacing brand new parts.
So now I know I want a used winch, but what brand and size? After doing a ton of research, I couldn\'t really find anything technical that would sway me one way or another to buy a particular brand. However, one major advantage to Warn is their U.S. Based customer service and availability of replacement parts. The only consistent knock to the overseas brands seem to be their customer support.
Nor would I recommend you to do anything illegal. So I won\'t give you the link or anything. You can download it for free, but that won\'t be legal. Not going to get it unless its illegal.. The above answer is right, you should use a free alternative like OpenOffice or Kingsoft Office, instead of M icrosoft Office if you don\'t want to buy anything. 
This difference made Warn the platform of choice for my project. Picking a size was the easy part.
For my heavy 80 series Land Cruiser (and getting heavier), a 12K winch seemed like the perfect fit. So, off I was to find the ideal Warn M12000. I had been looking for a long time (several months) to find a used Warn M12000 local to me.
Most of the ones I found were slightly used and getting close to the asking price of a new winch, or relatively inexpensive and beat up really bad. One finally came up on Craigslist. Asking price was $450.
I confirmed that the winch spooled out and in under power. It also free spooled.
I bought it the same day it went up for sale. I called Warn customer service to identify the year of manufacture from the serial number and date code, and they told me the winch was made in 1993.about 20 years old. If you click on the text under the picture, you can get a larger view and will be able to see the surface wear and some corrosion. As part of the rebuild, all parts, which are reused, will be cleaned and all external parts will be painted. I\'ll document the project in multiple posts and probably ask lots of questions along the way. Winch Take-Down - Gears and Housing Opening the control box, I found dirty solonoids that need cleaning, but the wires are in good shape. Opening up the housing for the planetary gears, things look okay, but need to dig in further to get an idea of condition Break down of planetary gears.
A lot of caked on dirty grease. A little rust is present but not on the actual gears Teeth in the housing look good I believe older model warn winches have these small ball bearings.
I\'ve cleaned these and noticed that some are in great shape, while others have some rust/pitting. Probably will replace all of these with new. Replacement Parts Getting ready to order replacement parts for my Winch.
Besides the stickers, what are the recommended replacement parts for a standard rebuild? There are some plastic bushings, snap rings, steel ball bearings and a few gaskets in my M12000. • All gaskets in the winch are a no brainer.they need replacing. • I\'d like to reuse the snap rings.I was gentle taking these off.
These aren\'t bent, so I should be able to reuse, correct? • This would seem like a good time to replace the plastic bushings. But is that necessary?
...'>Warn Winch M12000 Service Manual(18.04.2019)The WARN M12000 winch can manage single-line pulls with loads weighing up to 12,000 lb. Line speeds range from 30\' per minute at no load to about 3.9\' per minute at full load. Use this WARN winch confidently for big jobs and long pulls. ALTHOUGH THIS MANUAL IS FOR THE WINCH OWNER, SOME. Operation and service of a Warn Industrial planetary winch can be explained easier.
In this thread I\'ll be documenting the take down and rebuild of a Warn M12000. Before I begin, I\'d like to explain my reasoning for rebuilding a used Warn M12000 vs. Simply buying a new Warn, or another much less expensive overseas built brand. The primary reason why I focused my efforts on a used winch was my desire to rebuild it to gain familiarity with what will become an important part of my vehicle. It also looked like fun. If I am looking for a used winch, price could be much less of a factor (if I am a smart shopper).
Plus there were a few upgrades I wanted to do as part of the rebuild, and that is more cost effective on a used winch vs. Buying new and replacing brand new parts.
So now I know I want a used winch, but what brand and size? After doing a ton of research, I couldn\'t really find anything technical that would sway me one way or another to buy a particular brand. However, one major advantage to Warn is their U.S. Based customer service and availability of replacement parts. The only consistent knock to the overseas brands seem to be their customer support.
Nor would I recommend you to do anything illegal. So I won\'t give you the link or anything. You can download it for free, but that won\'t be legal. Not going to get it unless its illegal.. The above answer is right, you should use a free alternative like OpenOffice or Kingsoft Office, instead of M icrosoft Office if you don\'t want to buy anything.
This difference made Warn the platform of choice for my project. Picking a size was the easy part.
For my heavy 80 series Land Cruiser (and getting heavier), a 12K winch seemed like the perfect fit. So, off I was to find the ideal Warn M12000. I had been looking for a long time (several months) to find a used Warn M12000 local to me.
Most of the ones I found were slightly used and getting close to the asking price of a new winch, or relatively inexpensive and beat up really bad. One finally came up on Craigslist. Asking price was $450.
I confirmed that the winch spooled out and in under power. It also free spooled.
I bought it the same day it went up for sale. I called Warn customer service to identify the year of manufacture from the serial number and date code, and they told me the winch was made in 1993.about 20 years old. If you click on the text under the picture, you can get a larger view and will be able to see the surface wear and some corrosion. As part of the rebuild, all parts, which are reused, will be cleaned and all external parts will be painted. I\'ll document the project in multiple posts and probably ask lots of questions along the way. Winch Take-Down - Gears and Housing Opening the control box, I found dirty solonoids that need cleaning, but the wires are in good shape. Opening up the housing for the planetary gears, things look okay, but need to dig in further to get an idea of condition Break down of planetary gears.
A lot of caked on dirty grease. A little rust is present but not on the actual gears Teeth in the housing look good I believe older model warn winches have these small ball bearings.
I\'ve cleaned these and noticed that some are in great shape, while others have some rust/pitting. Probably will replace all of these with new. Replacement Parts Getting ready to order replacement parts for my Winch.
Besides the stickers, what are the recommended replacement parts for a standard rebuild? There are some plastic bushings, snap rings, steel ball bearings and a few gaskets in my M12000. • All gaskets in the winch are a no brainer.they need replacing. • I\'d like to reuse the snap rings.I was gentle taking these off.
These aren\'t bent, so I should be able to reuse, correct? • This would seem like a good time to replace the plastic bushings. But is that necessary?
...'>Warn Winch M12000 Service Manual(18.04.2019)Related News
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